Tuesday, October 16, 2018

Oracle Process Manufacturing

Oracle Process Manufacturing

This chapter describes flows for Oracle Process Manufacturing (OPM).

37.1 Oracle Process Manufacturing Costing

Oracle Process Manufacturing (OPM) Costing combines detailed cost tracking features with flexible analytical tools to help process manufacturers determine their true product costs. OPM Costing supports Standard, Actual and Lot costing types to calculate costs and create reports to analyze data at the most granular level. Using Oracle Sub-ledger application, necessary accounting entries are created for all the transactions. OPM Costing is part of Oracle Process Manufacturing (OPM), an integrated suite of E-Business applications, which addresses specific needs of process manufacturers.
This chapter describes the following test flows in Oracle Process Manufacturing Costing:
  • OPM Costing Distributions for Inventory Transfers across Organizations
Prerequisites
  • Open inventory accounting period.
  • Open general ledger period.
Profile Options
Not applicable.
Predefined Data
Not applicable.
Setup Data
Not applicable.

37.1.1 OPM Costing Distributions for Inventory Transfers across Organizations

Creates dual unit of measure enabled lot items, purchase orders and shipping networks. Performs inter organization transfer and material receipts. Runs OPM Actual Cost Processor, Cost Update and Pre-Processor.
Prerequisites
None.
Profile Options
Table 37-1 Profile Options for OPM Costing Distributions for Inventory Transfers across Organizations Flow
Profile NameProfile Value
SLA: Accounting Methods Builder ContextOPM (Owner > User)
Predefined Data
Table 37-2 Window Predefined Data for OPM Costing Distributions for Inventory Transfers across Organizations Flow
Window NameField NameField Value
ResponsibilityResponsibility Name
  1. Manufacturing and Distribution Manager (Process Operations) , Inventory, Items , Master Items
  2. Purchasing, Purchase Orders, Purchase Orders
  3. Inventory, Transactions, Receiving, Receipts
  4. OPM Financials
Item TemplateTemplateProcess Item (with process manufacturing attributes enabled)
OPM Financials, setup, Fiscal PolicyCost TypePMAC (Actual Costing)
Table 37-3 Page Predefined Data for OPM Costing Distributions for Inventory Transfers across Organizations Flow
Page NameField NameField Value
GL > Accounting Setup Manager > LedgerLedger NameOPM US
Setup Data
Table 37-4 Setup Data for OPM Costing Distributions for Inventory Transfers across Organizations Flow
Window NameField NameField Value
OrganizationOrganizationPRU - US Operations (Process Manufacturing)

Inventory OrganizationPR is the item master org
PR1-Shipping Organization
PR2-Receiving Organization
SupplierSupplier NameUse Supplier as "Bigmart" for creating Purchase Orders and site as "BENTONVILLE".
Unit Of MeasureUnit of MeasureLB & EA

37.2 Oracle Process Manufacturing Execution

Oracle Process Manufacturing Execution ensures manufacturing consistency throughout the production cycle by providing tight control over ingredients and processes, balanced with the flexibility to respond to changing plant conditions. OPM Process Execution is part of the Oracle E-Business Suite, an integrated set of applications that are engineered to work together.
This chapter describes the following test flows in Oracle Process Manufacturing Execution:
Process Manufacturing Batch Creation
Prerequisites
  • Organization parameters.
  • Process execution parameters.
  • Open inventory accounting period.
  • Open general ledger period.
Profile Options
Table 37-5 Profile Options for Oracle Process Manufacturing Execution Flow
Profile NameProfile Value
EDR: Server Time zone(GMT -07:00) Pacific Time( Make sure to set this value in line with server time zone )
EDR: E-records and E-signaturesNo
Predefined Data
Table 37-6 Predefined Data for Oracle Process Manufacturing Execution Flow
Window NameField NameField Value
ResponsibilityResponsibility NameProcess Engineer (Access to Process Engineer Functionality (Engineering Workbench, Routings, Operations, Recipes)
Formulator (Access to Formulator (New Product Development, Formula/Recipe Management)
Inventory SuperUser (Process Operations) (Access to Oracle Inventory for OPM operating unit and Ledger (PRU - US Operations, OPM US). Access to Reservation form
Manufacturing and Distribution Manager, Process Operations
Order management super user
Advanced Pricing (Access to Price list name :Process)
Production supervisor
(Access to Process manufacturing Make to order program, Make to order rules)
Item TemplateTemplateProcess Item (with process manufacturing attributes , Order management attributes enabled)
Recipe StatusStatus CodeApproved for General Use
Price listProcessActive
Setup Data
Table 37-7 Window Setup Data for Oracle Process Manufacturing Execution Flow
Window NameField NameField Value
Order management set upsOrder management system parametersItem validation org =PR1
Price list set upPrice listProcess
Recipe and Validity RuleStatusApproved for general use
Table 37-8 Page Setup Data for Oracle Process Manufacturing Execution Flow
Page NameField NameField Value
CustomerCustomerBig mart , Location : MAINSHIP

37.2.1 Process Manufacturing Batch Creation Flow

Creates setup for process execution parameters, creates items, on-hand quantity, recipes and batches, reservations and move orders.
Prerequisites
None.
Profile Options
Table 37-9 Profile Options for Process Manufacturing Batch Creation Flow
Profile NameProfile Value
EDR: Server Time zoneProfile value should match the value in the server time zone Profile
EDR: E-records and E-signaturesNo
Predefined Data
Not applicable.
Setup Data
Table 37-10 Setup Data for Process Manufacturing Batch Creation Flow
Window NameField NameField Value
Production supervisor > Setup > Process Execution parametersDocument NumberingAutomatic

37.3 Oracle Process Manufacturing Product Development

Oracle Process Manufacturing Product Development delivers comprehensive and powerful tools that allow process manufacturers to manage the product lifecycle from inception through production, accelerate innovation to market, assure consistent, quality products, and minimize costs and compliance risks. Oracle Process Manufacturing Quality Management empowers process companies to achieve product consistency, enforce proactive quality assurance, streamline quality lab productivity, and assure customer and regulatory compliance.
This chapter describes the following test flows in Oracle Process Manufacturing Product Development:
  • Process Manufacturing Product Development Setups
Prerequisites
  • Organization parameters.
  • Product development parameters.
Profile Options
Table 37-11 Profile Options for Oracle Process Manufacturing Product Development Flow
Profile NameProfile Value
EDR: E-records and E-signaturesNo
Predefined Data
Table 37-12 Predefined Data for Oracle Process Manufacturing Product Development Flow
Window NameField NameField Value
UserUser Name / PasswordProcess_ops/welcome
ResponsibilityResponsibility NameProcess Engineer (Access to Process Engineer Functionality (Engineering Workbench, Routings, Operations, Recipes)
Formulator (Access to Formulator (New Product Development, Formula/Recipe Management)
Inventory SuperUser (Process Operations) (Access to Oracle Inventory for OPM operating unit and Ledger (PRU - US Operations, OPM US).
Product Development Security Manager
Quality Manager
Manufacturing and Distribution Manager, Process Operations
Approval Management Business Analyst Standard
Item TemplateTemplateProcess Item (with process manufacturing attributes enabled)
Formula StatusStatus CodeApproved for General Use
Setup Data
Table 37-13 Setup Data for Oracle Process Manufacturing Product Development Flow
Window NameField NameField Value
OrganizationOrganizationPRU - US Operations (Process Manufacturing)

Inventory OrganizationLA0 - Lab Organization

Inventory OrganizationLAB-LAB: Default LAB

Inventory OrganizationPR1-Main Process Manufacturing

Inventory OrganizationPR2 - Process Organization
Unit Of MeasureUnit of MeasureLB, EA, CSE, %, g/ml
Product Development Security Manager, Security ControlFormula Security EnabledNo (Disable)
Sub inventorySub inventoryPR1 & GEN-RM in Org PR1
LocatorLocatorPR1.1.1. in PR1
GEN-RM.1.1 in GEN-RM
ItemItem9010 (process enabled, Dual UOM item, Primary UOM : CSE, Secondary UOM: LB, Defaulting=Default), non revision control
Recipe GenerationRecipe GenerationManual

37.3.1 Process Manufacturing Product Development Setups

Creates setup for product development parameters, formula, routing, recipes and recipe validity rules.
Prerequisites
None.
Profile Options
Not applicable.
Predefined Data
Not applicable.
Setup Data
Not applicable.

37.3.2 Quality Sampling for Purchase Order Receiving

Creates setup for quality specification, validity rules. Creates purchase order and receives inventory, auto-create production samples through workflow.
Prerequisites
None.
Profile Options
Not applicable.
Predefined Data
Not applicable.
Setup Data
Table 37-14 Setup Data for Quality Sampling for Purchase Order Receiving Flow
Window NameField NameField Value
SupplierSupplierBigmart, Site BENTONVILLE
Quality Manager > Setup > TestsTestsPLPDENSITY
PR1ACTIVE
PR1BRIGHT
PR1DENSITY

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